Product Description
Product Description
15 years experience in cnc machining workshop in HangZhou offering fast cnc prototyping and mass production service
| Quotation: | According to your drawing(size, material, thickness, processing content, and required technology, etc) . |
| Drawing Formats: | STEP, STP, GIS, CAD, PDF, DWG, DXF, etc, or samples. |
| Lead time: | In general:15 workdays. |
| Minimum Order: | 1PCS,Comply with customer’s demand. |
| Material: | Aluminum (6061-T6, 6063, 7075-T6,5052), etc… |
| Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc/Copper/Bronze, etc… | |
| Stainless Steel (302, 303, 304, 316, 420), etc… | |
| Steel (mild steel, Q235, 20#, 45#), etc… | |
| Titanium: TA1, TA2/GR2, TA4/GR5, TC4, TC18, etc. | |
| Alloy, SPCC, iron, etc… | |
| Plastic (ABS, Delrin, Nylon,PP, PE, PVC,POM,PC, Acrylic), etc… | |
| Process: | CNC Machining, CNC turning, CNC milling, CNC lathe machining, CNC boring, CNC grinding, auto lathe,CNC drilling, bushing, bending, stamping, tapping, Laser cutting,Vacuum Casting, Custom Silicone Molding, etc… |
| Surface treatment: | Clear,color anodized, Hard anodized, Powder-coating,Sand-blasting, Painting ,Nickel plating, Chrome plating, Zinc plating, Silver/gold plating, Anodizing, Polishing, Electrophoresis, QPQ(Quench-Polish-Quench), Sandblast,Brushing, Oxide, Silk Print, Laser engraving, Heat treatment, Surface chamfering, Tempering, Knurl, etc… |
| General Tolerance: | +/-0.01mm ~ +/-0.05mm |
| Surface roughness: | Ra 0.1~3.2 |
| Testing Equipment: | CMM/YVM/Tensile Testing Machine/Hardness Test Machine/Ultrasonic Flaw Detector/Surface Roughness Measuring Instrument/Micrometer/Caliper/Thread Gauge/High Gauge /Trapezoidal thread plug gauge / Hardness Test. |
| QC System: | 100% inspection before shipment. |
| Certification: | ISO9001:2008, ROHS. |
| Production capacity: | 500,000pieces per month depending on the complicacy of different products and the quantity. |
| Machining Scope: | 1). Equipment/Machinery. |
| 2). Medical & Technological parts. | |
| 3). The Automotive/motorcycle parts. | |
| 4). The telecommunication parts. | |
| 5). The power tool parts. | |
| 6). Bicycle parts. | |
| 7). The agricultural parts. | |
| 8). Hardware. | |
| 9).Toys. | |
| Experience: | 15 years of CNC machining products experience. |
| Packaging: | Standard: pearl cotton and bubble bag, carton box and seal, Prevent damage. |
| For large and big quantity: pallet or as per customers’ requirement. | |
| Term of Payment: | T/T, Paypal, etc… |
| Delivery way: | Express(DHL, FedEx, UPS, TNT, EMS), By Sea, By air, or on your requirement . |
| Our Advantages: | 1).24-hours online service & Quickly Quote/Delivery. |
| 2).100% QC quality inspection before delivery, and can provide quality inspection form. | |
| 3).16+ years of experience in the CNC machining area and have a senior design team to offer perfect modification suggestions. | |
| Note: | All parts are not in stock, custom made according to customer’s drawings or samples! If you have any parts to be made, please feel free to send your kind drawings . |
Category
Production Process
1.According to the requirements of the customer’s order, we’ll hold a meeting for discussion and arrangement
2.Program the ordered product
3.Purchase the materials according to the processing size in the program
4.Debugging the equipment and then machining the materials
5.Some products need to be processed by CNC turning
6.Some products need to be processed by CNC machining
7.The finished product will be inspected for the first time
8.Qualified products will be finished the Surface treatment according to the order
9.After all processing requirements of the product are completed, we will conduct the final quality inspection
10.Assemble qualified products
11.All qualified products will be packaged, and the packaging should be shock-proof, pressure-proof and scratch-proof
12.The packaged products will be delivered according to the customer’s order requirements
Company Profile
Shen Zhen New Source Mold Industrial Limited, Located in Xihu (West Lake) Dis. District HangZhou China. We also called Shen Zhen Xin Yuan Mold Industrial Limited. The company covers an area of 2000 square CHINAMFG and has nearly 100 experienced employees.
We have more than 40 sets of advanced processing equipment including 3-axis,4-axis, 5-axis CNC, and gantry CNC. milling machine, lathe, drilling machine, sand blasting machine, and other advanced processing equipment.
Xin Yuan Mold is committed to being an ideal partner for CHINAMFG customers to help them to turn their designs into great products, involving from the early rapid prototyping stage to small-lot production and then to final mass production.
Xin Yuan Rapid Prototype has 1 rapid prototyping services factory and other joint venture specializing in sheet metal prototyping and sheet metal fabrication located in HangZhou city, China.Xin Yuan Rapid Prototype China is providing CHINAMFG customers with a broad range of subtractive or additive rapid prototyping services such as CNC machining, sheet metal prototyping, custom sheet metal fabrication, stereolithography or SLA 3D Printing, vacuum casting, surface treatment, extrusion prototyping, silk screen, pad printing, rapid tooling, and rapid plastic injection molding, etc.
The main material includes Aluminum, Magnesium, Zinc alloy copper stainless steel, POM, PEEK, And other metal and plastic materials. The machining accuracy can achieve 0.01mm, Xin Yuan Mold has three-dimensional coordinate testing instruments,2.5-dimensional testing instruments, an altimeter high-power magnifying glass micrometer height gauge, Roughness tester, and other high-precision testing instruments, We guarantee that 100% products will be inspected before shipment.
At the same time, Xin Yuan Mold is a professional manufacturer of injection mold making, injection molding, secondary operations, and mechanical assembly.We are dedicated to serving our customers in a wide range of industries including Automotive, Electronic Appliances, Mobile Communication, Medical Devices, and Toys with high-quality products, competitive pricing, and quick on-time delivery.
With rich and CHINAMFG experience, vast capabilities, and advanced equipment, Xin Yuan Mold provides high-quality, proven solutions for all your rapid prototyping, low-volume, and mass-production needs.
If you want to learn more about Xin Yuan Mold China, please do not hesitate to contact us for more information about our rapid prototyping services capabilities. If you are traveling to China, we would warmly welcome you to visit us and meet you in person to hear more about the project you are working on!
Company Strength
1. The gantry milling machine can process the surface with multiple milling cutters at the same time, with high processing accuracy and production efficiency. It is suitable for processing the plane and inclined plane of large workpieces in batch and mass production. The CNC gantry numerical control machine can also process space-curved surfaces and some special parts.
2. Five-axis machining: Using CNC to move cutting equipment or different parts on 5 different axes simultaneously by rotating a table or cutting tool, avoiding collisions with fixed equipment parts and providing space for the production of very complex parts
3. CNC turning center, is a kind of high-precision, high-efficiency automatic machine. Can be processed in a straight cylinder, oblique cylinder, arc, and various threads. More suitable for mass production of complex parts.
4. mobile CNC automatic: lathe machine is a lathe milling integration and has an automatic feeding machine, mainly used for the processing of small parts of the bar, high processing precision, processing speed, very suitable for the diameter of the round bar within 38mm mass processing
5. Aluminum CNC Machining Center: is a full-function CNC machining machine tool, through three-dimensional data programming, directly processed out of the required products, processed parts can be sprayed, electroplating, screen printing, coating surface treatment, can be assembled, better reflect the design function of the product
6. CNC machining centers can also be divided into 3-axis, 4-axis and5- axis machining centers. The 3-axis CNC machining center provides 3-axis linkage control, enabling tools to handle complex surfaces. The 5-axis machining center is on the basis of a 3-axis, there are 2 rotating axes, can be processed more complex structures, Suitable for plastics such as ABS, PC, PP, PE, POM, PA, PMMA, EPS, etc. Metal: Steel, aluminum alloy, zinc alloy, copper, etc.
7. Laser Cutting Machine: Metal laser cutting machine: laser cutting carbon steel, silicon steel sheet, stainless steel plate, aluminum alloy profiles, aluminum alloy, galvanized steel, hot rolled plate, galvanized steel, copper, and other metal composite materials, can be completed rapidly laser cutting. Because of high coordination ability, faster laser cutting speed, high-efficiency laser cutting, short commodity cycle time, sheet metal laser cutting machine is widely used
8. The 3D printing machine: The printer reads the cross sections in the file, prints them out layer by layer using liquid, powder, or sheet material, and then glues the layers together in various ways to create a CHINAMFG object. The technology is characterized by the fact that it can be made in almost any shape, it is very fast and low costQuality
Control System
Xin Yuan Mold has three-dimensional coordinate testing instruments,2.5-dimensional testing instruments, an altimeter high-power magnifying glass micrometer height gauge, a Roughness tester, and other high-precision testing instruments, We guarantee that 100% of products will be inspected before shipment.
1. Coordinate Measuring Machine: It can accurately measure the size, Angle, shape, and position of various workpieces, as well as various parameters of threaded parts, and is mostly used for quality inspection and comparison.
2. Video Measurement System: After the workpiece image is taken by the image detection system, the image data is transmitted to the computer, and the measurement software is used to measure various geometric elements and analyze the data. Its advantage is the high accuracy of measurement, measurement data can be directly input into AutoCAD, become a complete engineering drawing.
3. Tensile Testing Machine: is used for a variety of metal and non-metallic materials for instruments and equipment static load, tensile, compression, bending, shearing, tearing, stripping, and other mechanical properties of the mechanical testing machine.
4. Hardness Tests can reflect the mechanical properties of metal materials under different chemical compositions, organizational structures, and heat treatment conditions. Hardness test is widely used to test the properties of metal materials, monitor the correctness of the heat treatment process, and study new materials.
5. Ultrasonic Flaw Detector: It can detect, locate, evaluate, and diagnose various defects in the workpiece without damage, such as cracks, welds, pores, sand holes, inclusions, folding, and so on.
6. Surface Roughness Measuring Instrument: It can be used to detect the roughness of surfaces of different shapes, including plane, outer circle, inner hole, groove, and other difficult-to-measure surfaces.
7. Caliper: It is widely used for accurate measurement of workpiece length, inside and outside diameter, and depth measuring tools.
8. High Gauge: It is used to measure the size of the product, such as some two-dimensional dimensions such as circle, radian, Angle, distance, etc., which is the best tool to ensure the qualified size of the product.
9. Thread Gauge: It is usually used to check whether the size of the thread is correct. Thread size is composed of thread diameter and pitch. Usually in the selection of thread gauge to know the test thread specification.
Certifications
Packaging&Shipping
Packaging:
1. We use soft foam to pack the products, and then put the packaged products into standardized cartons and do a good job of boxing. This can play a scratch-proof, pressure-proof and shock-proof effect on the product.
2. We can also arrange packaging and shipping according to your requirements.
3. To facilitate customs clearance, we will put the product code on the package. However, we will not put the customer’s information on it, such as the logo, etc. We will do a good job of keeping the customer’s information confidential.
Shipping:
There are 4 options as follows:
1. International express: UPS, FedEx, DHL, TNT, Post, etc.
2. Port transportation: all ports.
3. We deliver according to customer’s requirements.
4. Insurance for the goods according to the contract.
Customer Reviews
Recommended Products
FAQ
1. How can I customize my products?
Kindly please provide the 2D/3D drawings (PDF/DWG/DXF/IGS/STP/SLDPRT/etc) with details(Surface treatment, material, quantity, and special requirements, etc).
2. How g long i can get the quotation?
We will offer the quotation within 48 hours(Considering the time difference).
3. Are there any other requirements for the order?
OEM&ODM are welcomed.
4. Can I get a sample for testing?
We will offer free or charged samples depending on the products.
5. How long will you produce the parts?
Normally 2 weeks, we will arrange the production schedule depending on the quantity and the delivery.
6. What are your payment terms?
We can accept Western Union or Paypal for small, and for big quantities, T/T is preferred.
7. How about transportation?
By sea or by air and international express service
8. What if the products we received are not good?
Contact us without hesitation, the after-sales service will take responsibility.
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| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Machinery, Electronics & Computer, etc. |
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| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Clear/Color Anodized, Hard Anodized, etc. |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do plastic gears contribute to reducing noise and vibration?
Plastic gears contribute to reducing noise and vibration in various applications. Here’s a detailed explanation of how they achieve this:
Plastic gears possess inherent properties that help dampen noise and vibration during operation. These properties, combined with specific design considerations, contribute to the reduction of noise and vibration in the following ways:
- Damping Characteristics: Plastic materials have inherent damping characteristics, meaning they have the ability to absorb and dissipate vibrations. When compared to metal gears, which are stiffer and transmit vibrations more efficiently, plastic gears can effectively reduce the transmission of vibrations through their damping properties.
- Reduced Resonance: Plastic gears have the ability to attenuate resonant frequencies, which are frequencies at which vibrations can be amplified. By properly designing the tooth profile, gear geometry, and material selection, plastic gears can shift or dampen these resonant frequencies, preventing excessive vibration and noise generation.
- Tighter Gear Mesh Tolerances: Plastic gears can be manufactured with tighter gear mesh tolerances, which refers to the amount of clearance or backlash between mating gear teeth. Tighter tolerances lead to better gear engagement and reduced impact or vibration during gear meshing, resulting in quieter operation.
- Surface Finishes: The surface finish of plastic gears can be optimized to reduce friction and noise. Smoother gear surfaces reduce the potential for gear tooth noise and improve the overall meshing characteristics between gears. Proper lubrication or the use of self-lubricating plastic materials can further enhance the noise-reducing properties.
- Flexibility in Tooth Design: Plastic gears offer greater flexibility in tooth design compared to metal gears. Engineers can optimize the tooth profile and modify the gear geometry to minimize noise and vibration. For example, incorporating modifications such as profile shifting, tip relief, or helical teeth can help reduce gear noise by promoting smoother and more gradual tooth engagements.
By leveraging these characteristics and design considerations, plastic gears can effectively reduce noise and vibration levels in various applications. This makes them particularly suitable for use in noise-sensitive environments, such as consumer electronics, automotive components, or office equipment.
It’s important to note that while plastic gears can contribute to noise and vibration reduction, the specific noise performance also depends on other factors within the overall system, such as gear arrangement, supporting structures, and the presence of other noise sources. Therefore, a holistic approach to noise reduction should be considered when incorporating plastic gears into a design.
Can plastic gears be used in automotive applications?
Yes, plastic gears can be used in automotive applications. Here’s a detailed explanation:
Plastic gears have several advantages that make them suitable for certain automotive applications. They are lightweight, have good wear resistance, offer design flexibility, and can operate with low noise levels. However, it’s important to consider the specific requirements and limitations of automotive applications before using plastic gears.
1. Non-load Bearing Applications: Plastic gears are commonly used in non-load bearing applications within automotive systems. These include applications such as instrument clusters, HVAC systems, seat adjustments, and interior components. In these cases, the gears are subjected to relatively low loads and can effectively perform their functions while offering benefits such as weight reduction and cost efficiency.
2. Auxiliary Systems: Plastic gears can also be used in auxiliary systems of vehicles, such as windshield wipers, window regulators, and sunroof mechanisms. These systems typically operate at lower loads and speeds compared to primary powertrain components. Plastic gears can provide reliable performance in these applications while contributing to weight reduction and improved fuel efficiency.
3. Noise and Vibration: Plastic gears have inherent damping properties that can help reduce noise and vibration in automotive applications. This is particularly advantageous in areas where noise reduction is a priority, such as electric window mechanisms or HVAC systems. Plastic gears can contribute to a quieter and more comfortable driving experience.
4. Design Flexibility: Plastic gears offer design flexibility, allowing for complex shapes and customization to meet specific automotive requirements. They can be molded with precision to achieve intricate gear profiles and optimize gear performance. The flexibility in design can lead to improved efficiency, reduced weight, and space-saving advantages in automotive systems.
5. Material Selection: The selection of the appropriate plastic material is crucial for automotive applications. Certain plastic materials, such as engineering thermoplastics like POM (polyoxymethylene) or PA (polyamide), offer higher strength, rigidity, and wear resistance compared to standard plastics. These materials can withstand the demands of automotive environments, including temperature variations and exposure to chemicals or oils.
6. Load-Bearing Applications: While plastic gears are commonly used in non-load bearing or low-load applications within the automotive industry, they may have limitations in high-load or high-torque applications. Metal gears, such as steel or cast iron, are generally preferred for primary powertrain components such as transmissions and differential systems, where higher strength and durability are required to handle the significant loads and forces involved.
7. Environmental Considerations: Automotive applications can expose gears to various environmental factors such as temperature extremes, humidity, UV radiation, and exposure to chemicals or oils. The selected plastic material should have good resistance to these environmental conditions to ensure long-term durability and performance.
In summary, plastic gears can be successfully used in certain automotive applications, particularly in non-load bearing or low-load scenarios, as well as in auxiliary systems. They offer advantages such as weight reduction, design flexibility, and noise reduction. However, when considering the use of plastic gears in automotive applications, it’s important to carefully evaluate the specific requirements, loads, environmental conditions, and material selection to ensure optimal performance and durability.
Are there different types of plastic materials used for making gears?
Yes, there are different types of plastic materials used for making gears. Here’s a detailed explanation of some commonly used plastic materials in gear manufacturing:
- Acetal (Polyoxymethylene – POM): Acetal is a popular choice for gear applications due to its excellent strength, dimensional stability, low friction, and wear resistance. It has good machinability and can be easily molded into gears with precise tooth profiles. Acetal gears offer low noise operation and have good resistance to moisture and chemicals. They are commonly used in automotive, consumer electronics, and industrial applications.
- Polyamide (Nylon): Polyamide or nylon is another widely used plastic material for gears. It offers good mechanical properties, including high strength, toughness, and impact resistance. Nylon gears have low friction characteristics, good wear resistance, and self-lubricating properties. They are commonly used in applications such as automotive components, power tools, and industrial machinery.
- Polyethylene (PE): Polyethylene is a versatile plastic material that can be used for gear applications. It offers good chemical resistance, low friction, and excellent electrical insulation properties. While polyethylene gears may have lower strength compared to other plastic materials, they are suitable for low-load and low-speed applications, such as in light-duty machinery, toys, and household appliances.
- Polypropylene (PP): Polypropylene is a lightweight and cost-effective plastic material that finds applications in gear manufacturing. It offers good chemical resistance, low friction, and low moisture absorption. Polypropylene gears are commonly used in various industries, including automotive, consumer electronics, and household appliances.
- Polycarbonate (PC): Polycarbonate is a durable and impact-resistant plastic material used for gears that require high strength and toughness. It offers excellent dimensional stability, transparency, and good resistance to heat and chemicals. Polycarbonate gears are commonly used in applications such as automotive components, electrical equipment, and machinery.
- Polyphenylene Sulfide (PPS): Polyphenylene sulfide is a high-performance plastic material known for its excellent mechanical properties, including high strength, stiffness, and heat resistance. PPS gears offer low friction, good wear resistance, and dimensional stability. They are commonly used in demanding applications such as automotive transmissions, industrial machinery, and aerospace equipment.
These are just a few examples of the plastic materials used for making gears. The choice of plastic material depends on the specific requirements of the gear application, including load capacity, operating conditions, temperature range, chemical exposure, and cost considerations. It’s important to select a plastic material that offers the necessary combination of mechanical properties and performance characteristics for optimal gear performance.
editor by CX 2024-01-03