China wholesaler Alloy Steel Toothed Gear for Machinery with Hot selling

Product Description

Company information:

since 1990
HangZhou CZPT Casting Co., Ltd is located in HangZhou City, ZheJiang Province, a well known logistics city, near HangZhou Port so that the transport is very convenient.

lost wax/sand casting
Production technology: investment casting/lost wax/sand casting

What material can be casted:
Material can be casted: high carbon steel, stainless steel, alloy steel, such as L 2205 17-4PH 1571 42CrMo and so on. 

80tons
Monlty output: 100tons precsion casting parts

Products  refers to: automobile parts, mechanical components, pump valve and pipe fittings parts, kitchen hardware parts, bathroom hardware, construction hardware, marine hardware and so on.

Products Description:
 

 

AbAbout
Our Company ZheJiang Toptalent Investment Casting Foundry
Process/Method Lost wax investment casting, Precision casting,Resin sand casting,Machining
Certification IATF16949:2016, ISO9001:2015, ISO14001:2015 ,ISO45001:2018
Material  high carbon steel, stainless steel, alloy steel, such as L 2205 17-4PH 1571 42CrMo and so on. 
Application automobile parts, mechanical equipment,chemical equipment,  hardware tools,pump valve and pipe fittings parts, kitchen hardware parts,medical and foodstuff appliance, mining machine parts, bathroom hardware, construction hardware, marine hardware and so on.
Standard DIN, ASTM,AISI, BS, JIS,GB,KS etc.
Heat treatment Normalzing, Tempering, Quenching, Annealing,  Quenching & Tempering, Caburization, Solution treatment.
Surface treatment Electrolytic polishing, Mirror polishing,acid passivation, Shot blasting, Sand blasting,glass blasting, blackening, Satin Polishing.
Machining Complete machining such as Machining center, CNC, Lathe, Milling machine,drilling etc.
Test equipment Spectrometer,Leader CMM inspection,Mechanical inspection,UT, MT,Dye penetrant inspection,Roughness tester,X-ray inspection,Metallographic detector,,HB hardness inspection, Leeb hardness inspection,Roughness tester
Size and design As per the customer’s drawings and requirements, 0.05kg-150kg for lost wax investment casting, 50kg-5tons for resin sand casting.
As per the customer’s samples
Packing Normal export packaging
As per customers’ requirements
Monthly Output 100 Tons Precision Casting Parts

Q1. Can I have a sample order for  casting product?

A: Yes, we welcome sample order to test and check quality. Mixed samples are acceptable.

Q2. What about the lead time?

A:Sample needs 1-2weeks, mass production time needs 2-3 weeks for order quantity more than.

Q3. Do you have any MOQ limit for casting product order?

A: Low MOQ, 1pc for sample checking is available.

Q4. How do you ship the goods and how long does it take to arrive?

A: We usually ship by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Airline and sea shipping also optional.

Q5. How to proceed an order for  investment casting product?

A: Firstly let us know your requirements or application. Secondly We quote according to your requirements or our suggestions. Thirdly customer confirms the samples and places deposit for formal order. Fourthly We arrange the production.

Q6. Is it OK to print my logo on casting product?

A: Yes. Please inform us formally before our production and confirm the design firstly based on our sample.

Q7: Do you offer guarantee for the products?

A: Yes, we offer 2-5 years warranty to our products.

Q8: How to deal with the faulty?

A: Firstly, Our products are produced in strict quality control system and the defective rate will be less than 0.2%. Secondly, during the guarantee period, we will send new lights with new order for small quantity. For defective batch products, we will repair them and resend them to you or we can discuss the solution i ncluding re-call according to real situation.

 
   
   
   
   
   
   
   

Technical Support
   We have engineers for each process and give you technical support.

   Competitive price
   We have efficiency working system and supply best price for you.

   After-sales Service
   We supply material, dimension and mechanical test report.

 
Details Images:

Mchinery components bulk products are waiting for inspection

small accessories: from 5g to 40g
Pipe Fittings

Pump and valves spare parts

Door Lock hardware parts
   
Product Flow:

Our Work Shop

Inspection:

Packing & Shipping:

 Packing: Bubble bag, Carton box, Wooden Box.

 Shipping: By sea, from HangZhou Port. By air, from ZheJiang or HangZhou airport.

FAQ:
 

Q1. Can I have a sample order for  casting product?

A: Yes, we welcome sample order to test and check quality. Mixed samples are acceptable.

 

Q2. What about the lead time?

A:Sample needs 1-2weeks, mass production time needs 2-3 weeks for order quantity more than.

 

Q3. Do you have any MOQ limit for casting product order?

A: Low MOQ, 1pc for sample checking is available.

 

Q4. How do you ship the goods and how long does it take to arrive?

A: We usually ship by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Airline and sea shipping also optional.

 

Q5. How to proceed an order for  investment casting product?

A: Firstly let us know your requirements or application. Secondly We quote according to your requirements or our suggestions. Thirdly customer confirms the samples and places deposit for formal order. Fourthly We arrange the production.

 

Q6. Is it OK to print my logo on casting product?

A: Yes. Please inform us formally before our production and confirm the design firstly based on our sample.

 

Q7: Do you offer guarantee for the products?

A: Yes, we offer 2-5 years warranty to our products.

 

Q8: How to deal with the faulty?

A: Firstly, Our products are produced in strict quality control system and the defective rate will be less than 0.2%. Secondly, during the guarantee period, we will send new lights with new order for small quantity. For defective batch products, we will repair them and resend them to you or we can discuss the solution i ncluding re-call according to real situation.

Casting Method: Thermal Gravity Casting
Process: Investment Casting
Molding Technics: Gravity Casting
Application: Machinery Parts
Material: Stainless Steel
Surface Preparation: Polishing
Customization:
Available

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Customized Request

Gear

Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions

In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.

Synthesis of epicyclic gear trains for automotive automatic transmissions

The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Gear

Applications

The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Gear

Cost

The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.

China wholesaler Alloy Steel Toothed Gear for Machinery with Hot sellingChina wholesaler Alloy Steel Toothed Gear for Machinery with Hot selling
editor by CX 2023-05-30

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