Cycloidal pinwheel reducer is a up-dated of fresh type transmissing machine made with K-H-V less pearly whites engagement and the cycloidal pin wheel clenching system, which are trusted in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical Industry, project machinery etc, cranes and conveyors. various fields.
1. Gear is made from high strength low carbon alloy steel by carburizing and quenching. The hardness of tooth surface can reach HRC58-62. CNC grinding technology is used for all good contact efficiency, with high accuracy and gears
2. high transmission efficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light-weight, long service lifestyle and high bearing capacity;
5. convenient to assemble, disassemble and check.
Operation specifications and precautions
1.High modularization design: various equip with various motor or other power insight conveniently.Same machine type may equip with several power motor. It is easy to understand the combination and
junction between every machine type.
2.Transmission ratio: great division, wide scope. The combined equipment type may form large transmitting ratio, i.e. productivity suprisingly low rotary speed.
3.Form of assembly: the position to be installed is not limited.
4.High strength, compact: the box body is constructed of huge strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and great grinding process, therefore the bearing ability of unitvolume is high.
5.Long life: Beneath the condition of accurate type chosen (including choosing suitable operation parameters)normal operation and maintenance, the life of main elements of speed reducer (except sporting parts) shouldn’t be significantly less than 20000 hours. The using parts include lubricating bearing, oil seal and essential oil.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High swiftness ratio and efficiency
Single stage transmission may reach to at least one 1:87 of speed-downwards ratio and the efficiency is normally a lot more than 90%. If work with multi-speed drive the speed-down ratio is certainly bigger.
Being adapted epicyclic transmitting theory, the input and output shaft are in same axis center, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is limited anyway content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be obtained.The structure is easy, but it can recognize high reduction ratio unit.
2. Small gear clearance
The Travel, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are involved simultaneously, and there are several gears engaged with 180 degree symmetry. Therefore, the impact of tooth pitch error and cumulative tooth pitch error on the rotation precision is relatively average, making the position precision and rotation precision reach a very high level.
4. Less parts, convenient installation
The three basic parts achieve a high deceleration ratio, and they are all on a single axis, so the kit is easy to install and simple to shape.
5. Small in size and light in weight
Compared with the prior gear device, the quantity is 1/3, the fat is 1/2, but can buy the same torque capacity and reduction ratio, reaching small lightweight.
6 High torque capacity
Flexible wheel materials USES distinctive steel with large fatigue strength.Not the same as ordinary transmission unit, the quantity of teeth meshing makes up about relevant to 30% of the full total number of teeth. Additionally, it is in get in touch with with the surface, so that the pressure borne by each equipment is reduced and huge torque capacity can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the energy loss caused by friction. Therefore, high decrease ratio may be accomplished while maintaining high proficiency, and miniaturization of generating motor can be realized.
8. Low noise
The gear meshing cycle rate is low, the transmission motion force balance, which means procedure is quiet, and the vibration is quite small.
◆Excessive speed ratio and great efficiency single-stage transmission can achieve a deceleration ratio of just one 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission can be used, the deceleration ratio will be larger.
◆Because planetary transmission principle is adopted, the suggestions shaft and output shaft are on the same axis line, so that the machine model can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is much larger, and the mechanism of balancing machine parts makes the vibration and voice limited to a minimum.
◆Reliable use and lengthy service life since the key parts are created from substantial carbon chromium steel, substantial strength is obtained by quenching (HRC58-62), and rolling friction is utilized in a few transmission contacts, therefore the service life is extended.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is an ideal transmission has many advantages, versatile, and can be both positive and negative operation.
•Big ratio, and great efficiency Smooth operation,
• low noise The make use of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically very little wear, durable.
• Compact structure,
• small size Because the usage of a planetary transmission, the input shaft and the outcome shaft on a single axis, making the model to obtain the smallest possible size.
• Reasonable design, easy maintenance, and break down easily install,
• minimal number of parts as well as simple lubrication, cycloid reducer trusted by the user.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion carrier, precision and increase the output strength.
(2).Hoop clamp coupling have five connection ways suited to different application environments.
(3).Size above PL/PF120(incorporating)precision and high strength integral inner gear casing, processed in one station,which get rid of the cumulative error and assembling mistake of split type.Get rid of casting process;adopt popular of forging process, which will decrease the blank material defects.
(4).The meshing equipment adopt shaving procedure after carburizing and quenching,which better to make gear surface smooth and high precision,decrease the temperature rising due to gear area gluing and friction.
This series worm-gear reducer was designed after RV worm microreducer, which have a complete norm, wide speed for selection, and several mounting positions. Its functionality and mounting dime nsions conform the same types of foreign.
The mixture of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, radiate heat efficiently, low noise, compact structure and beautiful shape.
Great sealing and adaptability.Its mixture with T gear reducer and MB/MBN variator can meet all sorts of speed requirement.