Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been created with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid design ensures highest functionality whilst being space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or without shrink disc)
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
Most of these options are made possible by a modular design concept that begins with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all of the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine style.
Below is a selection of EP-Series gearboxes. You can find the full product line, with technical specs and CAD models, right here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly construction and adaptability. The efficient and reliable best performer is obtainable in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the modern production method of ground circular arc the teeth according to Ever-Power. For clients, this means higher toothing quality and precision along with even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input acceleration: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes are characterised by top quality and robust performance by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The drive and the wheel are primarily made out of Ever-Power spiral gearing providing a tranquil, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to customer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an output torque of up to 1,000 Nm and will become fitted with a engine flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and will be supplied in a hygienic version with a lubricant accepted for the meals industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for unique shafts or flanges, we have great experience in adapting gearboxes – also in smaller figures – or in designing particular gearboxes for instance with equipment housings in stainless or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the variations in helix angles, they could be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, because of the actual fact that manufacture facilities for directly bevel gears have become rare and the actual fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior with regards to noise decrease, spiral bevel gears are likely to become more common in the future.
Bevel gears can be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each have differing teeth designs, and presently most gears utilize the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make all of us extremely flexible and responsive. We interact together with you, providing information and assistance for your unique program, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as for example ATEX or for use in the food industry
Different corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are thoroughly spaced to allow lubricants to end up being spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that want high quickness and high torque power. They can help cut customer costs by providing long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved the teeth and deeper traction between those the teeth ensures better asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. One’s teeth are designed with hook curve to provide better flexibility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they will not slip during operation. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.
spiral bevel gearbox
Ever-Power – The high performance bevel gearbox