worm reduction

Our regular 700 Series – the heart of Ever-Power rate reducer products – has been serving industry reliably for over 10 years. Its proven modular style has set the sector standard for performance and is the most imitated product in the current worm gear acceleration reducer marketplace. But why accept a knock-off when you’re able to have the original – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting versatility allows for installation in practically any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for optimum durability, in addition to greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output Worm Reducer shafts extend seal existence.
Both 2D and 3D CAD drawings are available in our eCatalog.
Ever-Power worm gearboxes possess earned a reputation to be an industry benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are inexpensive prices. High versatility accorded through a broad choice of mounting choices, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low speed gear ratio. Being simple and compact in design, these gears can achieve higher gear ratio compared to the helical gears. These worm decrease gears having screw type qualities are similar to helical gears, but its helix angle is typically comparatively bigger) and its body is normally quite long in the axial path. The gears in these gearboxes can be right or left-handed dependant on the purpose.
Mounting option include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear made up of a worm shaft and worm wheel. The worm is definitely shaped such as a screw and the worm wheel is usually a kind of gear machined to possess a tooth profile with the same configuration.
The procedure of a worm gear is comparable with that of a bolt and nut. The principle is equivalent to a nut that is fixed so that it cannot rotate and for that reason progresses in the axial direction when the bolt is turned.
The design of a worm gear is considered through the relationship between the rack and spur gear on the middle plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Because of this, in a 1 speed reduction gears, the wheel could be manufactured therefore that it’ll be rotated 1/60 (1/120 in unique applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This characteristic can help you layout the turning transmitting direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm could be clockwise or counterclockwise (generally clockwise). You’ll be able to change the rotation path of the worm wheel by changing the screw direction.
A wide variety of shaft layouts The wide selection of shaft layouts is among the features of interlocking gears.For instance, right shaft output, remaining shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Physique 2) and, if attachment orientations are included, you’ll be able to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel can be characteristic since the contact is linear and the relative slide is fantastic. In comparison to rolling power transmission, sound and vibration are really low. Because of this, this technology is utilized to drive medical tools, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1～1(at an input of 1800 rpm)
Output torque(N・m) 20～66
Input speed(rpm) 0～1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4～30(at an input of 1800 rpm)
Output torque(N・m) 900～3570
Input speed(rpm) 0～1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3～255(at an input of 1800 rpm)
Output torque(N・m) 50～56600
Input speed(rpm) 0～1800
Key points when selecting a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the manufacturer catalogs and the series and models should be selected according to those procedures. Particular care should be taken in key areas such as selecting the load index, calculating the overhang load and examining the heat rated capability from the manufacturer.
Cautions during use
When using a worm decrease gears, heat produced through the initial period of use is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is key to sufficiently achieving the performance of the worm decrease gears.
Maintenance and inspection
After completing running-in procedure (approximately 50 hours), it’s important to change the lubricating oil and to change the lubricating oil after that about 1 time each year according to the operation manual provided by the manufacturer.
Product Description
The Worm Reduction Gear Box is supplied by our company is of supreme quality. Our products are made by using premium quality materials and advance technology at our vendors end. They are widely used in a variety of sectors. Our products are often available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Frame, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Mount.
High efficiency and safe operation. High load capacity and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox output speed (rpm).
Higher ratios on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the sector worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute versatility is given by the wide choice of several installation options, shaft configurations and engine interface, all offered as regular. The helicalworm and the doubleworm version, with or without the torque limiter, also add up, creating an extremely versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, having a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell casing + coupling) offers great versatility to match a broad selection of applications and higher efficiency compared to the compact line XC, where the emphasis is on space effectiveness.
Series H supplies the same features as series X with an added plus: a spur gear pre-stage at the insight end provides higher efficiency and a broader range of ratios compared to the X series.
Frame sizes 110 and 90 feature a cast-iron casing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy metal and ground-finished.
The worm wheel has a cast iron hub with cast bronze insert. Hollow output shaft comes as standard.
Broad range of possibilities:
second input, output flange, single or dual extension output shaft, torque limiter with through cable, torque arm.