Product Description
What does YuXuan Machinery Co.Ltd do?
YuXuan Machinery Co.Ltd is committed to providing top quality rapid prototyping and low volume manufacturing service, including: CNC machining, vacuum casting , pressure die casting ,3D printing, rapid tooling&injection molding, sheet metal prototyping, plastic and aluminum extrusion, rubber&silicon products etc.. We provide high quality manufacturing solutions that can have your design finished in a matter of hours. This gives you the opportunity to rigorously test your product, and make all the needed changes to perfect your design before it goes into full-scale production.
Pressure Die Casting
At YuXuan Machinery, we use certified machines and pressure casting dies to form your designs from molten metal – typically zinc, copper, aluminum, magnesium, lead, pewter or other tin-based alloys. Our pressure die casting process is effective and very reliable, and can result in significant cost savings. Because of our flexibility, we can accommodate any project needs you may have – from small batches of 50 to as many as 50,000 pieces.
- Low cost per part when carrying out a large production run
- Excellent surface finish and dimensional stability
- Complex geometries can be made that require little or no post-machining
- Great for medium or large parts that would be slower and more expensive by machining
CNC Machining Services
YuXuan Machinery provides a variety of precision CNC machining services including milling, turning, EDM (electrical discharge machining) and wire EDM, and surface grinding. With our precision 3-, 4- and 5-axis CNC machining centers, combined with other advanced capabilities and our experienced team, we can handle all technical aspects of creating your prototypes and parts, so your team can focus on bringing your product to market. If you need a precision machining company for plastic and metal CNC machining parts, YuXuan Machinery is the best place to go. Contact us today to get your manufacturing solution and details.
- CNC Milling – prototype & production parts in plastic and metal
- CNC Turning – All types of round components
- CNC Grinding – Tight tolerance and good surface
- CNC EDM – For deep pocket & sharp corners.
Rapid Tooling Services
Rapid tooling, sometimes known as prototype tooling or bridge tooling, is a fast and cost-efficient way to carry out low-volume injection molding for a variety of types of plastic parts. Once the aluminum or steel mold has been created with the rapid tooling process, it can be utilized as part of a molding process to create multiple copies of a part. Rapid tooling is therefore used to create moldings for rapid prototyping needs in a shortened timeframe, or to bridge the gap before high-volume production.
At YuXuan Machinery, we combine our experience, engineering capabilities and advanced technology to produce high-quality rapid tooling solutions for prototypes and short production runs. Our team works directly with each customer to ensure that we create the perfect solution. Our experience speaks for itself. The team at YuXuan Machinery is well-equipped to handle your rapid tooling and mass production mold making requirements.
Custom Low Volume Extrusion Services
At YuXuan Machinery, we provide custom aluminum&plastic extrusion profiles with a nonstandard aluminum&plastic extruded shape,we accept low-volume extrusion orders – for prototyping and small batch production – allowing you to experiment with custom profiles.
Plastic Extrusion
Plastic materials include polystyrene, nylon, polypropylene, and polythene. These are thermoplastics: they are heated and then pressured in a mold which can form them into different shapes and sections.
Aluminum Extrusion
Aluminum extrusion is defined as the process of shaping aluminum material by forcing it to flow through a shaped opening in a die. Aluminum material emerges as an elongated piece with the same profile. Alloys we commonly work with include: 6061, 6063.
Surface Finishing
YuXuan Machinery offers a high quality surface finishing service for all components and parts regardless of the machining method used in producing them. We have some skilled experts who only handle finishing assignments so the quality of work done on your products is of exceptional quality. If you desire a perfect finish for your prototypes and other manufactured components get in touch with our customer services team for a quick and accurate quotation.
High gloss polishing,
Painting Anodized,
Chromed & Metallizing,
Powder Coat ,
Eletrophoresis ,
Sandblasted & Bead blasted ,
Heat treatment,Blacking,
Water Transfer
ETC.
What can you expect from Yuxuan Machinery Co.LTD ?
Our manufacturing process also ensures that each and every 1 of our customers receives a comprehensive solution for any need they may have. This includes complex and precision parts, like optical parts, automotive parts, medical devices or aerospace parts.No matter how complicated your project may be, we can produce what you need.
- Saving money through our low-volume manufacturing process
- Faster time to market (and a higher success rate)
- Creating flexible design options for all your products
- Supplying you with a comprehensive option for bridge production
Customized OEM ODM Aluminum CNC Machined 6061/Metal/Titanium/Stainless Steel/Brass Auto Motorcycle Milling/Turing/Stamping/Machining/Die Casting Tooling Parts.
| Product Name | cast aluminium die /gravity/sand casting process |
| Material |
Ferrous materials:cast iron, grey iron, ductile iron, austempered ductile iron , carbon steel,stainless steel, low alloy steel, high chromium/manganese steel Non-ferrous: aluminum alloy, copper alloy,brass, bronze titanium alloy |
| Process | Clay sand casting,Shell molding ,Lost foam casting,Resin sand casting, CNC machining |
| Equipment | Molding machine, lost foam casting production line, CNC machining center, general machine tools,CNC laser cutting machine,large-scale press machine |
| Finish | zinc phosphide, zinc plating, hot dip galvanized, e-coating, spray paint, black oxide coating ,anodized,passivation and others |
| Testing Instrument | Spectrum analyzer, tension tester, hardness tester, 3 coordinates measuring instrument, caliper, micrometer, dial gauge, microscope, roughness tester, salt spray testing machine, ultrasonic flaw detector, X-ray detection machine, magnetic particle flaw detector, air tightness testing machine, thickness gauge |
| Product Application | Engineering & mining works |
| Other main casting products | Auto parts,large mining equipment accessories, engineering machinery parts, valve parts, large diameter pipe fittings, , agricultural machinery parts,construction machinery, gear box,body case etc. |
1,Aluminium die casting parts are a process of injection aluminium or aluminium alloy under pressure, which produces parts in high volume at low costs.
2, There are 2 processes of Aluminum die casting: hot chamber and cold chamber.
3, A complete cycle can vary from 1 second for small components to minutes for a casting of large part, making aluminium die casting the fastest technique available for producing precise aluminium & aluminum alloy parts.
4, Any aluminium die casting parts are customized according to the clients’ drawing or samples.
Workshop
Packing and Shipping – by Plastic bags & cartons & pallets
Warehouse
FAQ
Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.
Q: How long is your delivery time?
A: Sample 3-7 days, tooling 30 days, production 35 days.
Q: Do you provide samples ? is it free or extra ?
A: Yes, the sample fee depends on the design, and the fee will be returned to your bulk order.
Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.
Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
Q: What’s kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity…etc.
Q: What is your standard PO procurement process flow?
A: Prototyping —-> FA approval —-> Quality Control Plan —> Manufacturing Process Instruction —> Batch Production —> Inspection —> Shipping
Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can do the reverse engineering or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.
Q: Will my drawings be safe after sending to you?
A: Yes, we can CHINAMFG the NDA before got your drawing and will not release to the third party without your permission
Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress
Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.
If you have any another questions, please feel free to contact us.
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| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Polishing |
| Production Type: | Batch Production |
| Machining Method: | CNC Milling |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can plastic gears be used in food and beverage processing machinery?
Plastic gears can be used in food and beverage processing machinery in certain applications. Here’s a detailed explanation of their suitability:
Plastic gears offer several advantages that make them a viable choice for certain food and beverage processing machinery applications:
- Corrosion Resistance: Many plastic materials, such as certain types of polypropylene (PP) or polyethylene (PE), exhibit excellent resistance to corrosion and chemical attack. This makes them suitable for use in food and beverage processing environments where exposure to acidic or alkaline substances, cleaning agents, or food ingredients is common.
- Hygienic Properties: Plastic gears can be designed to have smooth surfaces without any cracks, crevices, or pores, which can harbor bacteria or contaminants. This makes them easier to clean and sterilize, promoting hygienic conditions in food and beverage processing machinery.
- Lightweight: Plastic gears are generally lighter than metal gears, which can be advantageous in applications where weight reduction is desired. The reduced weight can simplify machinery design, reduce energy consumption, and ease handling during maintenance or equipment assembly.
- Noise Reduction: Plastic gears, with their inherent damping characteristics, can help reduce noise levels in food and beverage processing machinery. This is particularly beneficial in settings where noise control is crucial for maintaining a comfortable working environment.
- Non-Toxicity: Food-grade plastic materials, such as certain types of polyethylene terephthalate (PET) or polytetrafluoroethylene (PTFE), are approved for contact with food and beverages. These materials comply with regulatory standards for food safety and do not leach harmful substances into the processed products.
- Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. They can be molded into complex shapes and incorporate features such as self-lubrication, noise reduction, or specific gear profiles to optimize performance for food and beverage processing applications.
However, it’s important to note that there are certain considerations and limitations when using plastic gears in food and beverage processing machinery:
- Operating Conditions: Plastic gears have temperature limitations and may not be suitable for applications involving high temperatures or extreme temperature fluctuations. It’s essential to select plastic materials that can withstand the specific temperature range of the processing environment.
- Load Requirements: Plastic gears typically have lower load-bearing capacities compared to metal gears. They may not be suitable for heavy-duty applications that require withstanding high torque or significant forces. Careful consideration should be given to the torque and load requirements of the specific machinery application.
- Application-Specific Requirements: Some food and beverage processing machinery applications may have unique requirements, such as high-speed operation, abrasive ingredients, or frequent cleaning cycles. It’s crucial to assess whether plastic gears can meet these specific requirements and evaluate the need for additional reinforcements or modifications.
Overall, plastic gears can be successfully used in food and beverage processing machinery for suitable applications, offering benefits such as corrosion resistance, hygienic properties, lightweight design, noise reduction, and compliance with food safety standards. However, proper material selection, design considerations, and a thorough understanding of the application’s requirements are important to ensure the reliable and safe operation of the machinery.
How do you prevent premature wear and degradation in plastic gears?
Preventing premature wear and degradation in plastic gears requires implementing various measures and considerations. Here’s a detailed explanation of how to achieve this:
1. Material Selection: Choose a plastic material with suitable properties for the specific application. Consider factors such as strength, stiffness, wear resistance, and compatibility with operating conditions. Opt for materials that have good resistance to wear, fatigue, and environmental factors to minimize premature degradation.
2. Gear Design: Pay attention to the design of the plastic gears to minimize wear and degradation. Optimize the tooth profile, gear geometry, and load distribution to reduce stress concentrations and ensure even load sharing among the teeth. Incorporate features such as fillets, reinforcements, and optimized tooth profiles to enhance the gear’s durability.
3. Lubrication: Proper lubrication is essential to reduce friction, minimize wear, and prevent premature degradation. Choose lubricants that are compatible with the plastic material and the operating conditions. Ensure adequate lubrication by following manufacturer recommendations and implementing proper lubrication techniques such as oil bath, grease, or dry lubrication.
4. Operating Conditions: Consider the operating conditions and make adjustments to prevent premature wear and degradation. Control operating temperatures within the recommended range for the plastic material to avoid thermal degradation. Avoid excessive speeds or loads that can lead to increased friction and wear. Minimize exposure to harsh chemicals, UV radiation, or abrasive particles that can degrade the plastic material.
5. Maintenance: Implement regular maintenance practices to prevent premature wear and degradation. Conduct periodic inspections to identify signs of wear or damage. Replace worn or damaged gears promptly to prevent further degradation. Follow recommended maintenance schedules for lubrication, cleaning, and any other specific requirements for the plastic gears.
6. Proper Installation: Ensure that plastic gears are installed correctly to minimize wear and degradation. Follow manufacturer guidelines and recommendations for installation procedures, such as proper alignment, torque values, and fastening techniques. Improper installation can lead to misalignment, increased stress concentrations, and accelerated wear.
7. Optimized Load Distribution: Design the gear system to ensure even load distribution across the gear teeth. Consider factors such as tooth profile, tooth width, and the number of teeth to optimize load sharing. Uneven load distribution can lead to localized wear and premature degradation of specific gear teeth.
8. Environmental Protection: Protect plastic gears from harsh environmental conditions that can accelerate wear and degradation. Implement measures such as sealing mechanisms, coatings, or encapsulation to shield the gears from exposure to chemicals, moisture, UV radiation, or abrasive particles.
9. Quality Manufacturing: Ensure high-quality manufacturing processes to minimize defects and inconsistencies that can compromise the durability of plastic gears. Use reputable suppliers and manufacturers that adhere to strict quality control measures. Conduct thorough inspections and testing to verify the quality of the gears before installation.
By considering these preventive measures, such as material selection, gear design, lubrication, operating conditions, maintenance, proper installation, load distribution optimization, environmental protection, and quality manufacturing, it’s possible to minimize premature wear and degradation in plastic gears, ensuring their longevity and performance.
Are there different types of plastic materials used for making gears?
Yes, there are different types of plastic materials used for making gears. Here’s a detailed explanation of some commonly used plastic materials in gear manufacturing:
- Acetal (Polyoxymethylene – POM): Acetal is a popular choice for gear applications due to its excellent strength, dimensional stability, low friction, and wear resistance. It has good machinability and can be easily molded into gears with precise tooth profiles. Acetal gears offer low noise operation and have good resistance to moisture and chemicals. They are commonly used in automotive, consumer electronics, and industrial applications.
- Polyamide (Nylon): Polyamide or nylon is another widely used plastic material for gears. It offers good mechanical properties, including high strength, toughness, and impact resistance. Nylon gears have low friction characteristics, good wear resistance, and self-lubricating properties. They are commonly used in applications such as automotive components, power tools, and industrial machinery.
- Polyethylene (PE): Polyethylene is a versatile plastic material that can be used for gear applications. It offers good chemical resistance, low friction, and excellent electrical insulation properties. While polyethylene gears may have lower strength compared to other plastic materials, they are suitable for low-load and low-speed applications, such as in light-duty machinery, toys, and household appliances.
- Polypropylene (PP): Polypropylene is a lightweight and cost-effective plastic material that finds applications in gear manufacturing. It offers good chemical resistance, low friction, and low moisture absorption. Polypropylene gears are commonly used in various industries, including automotive, consumer electronics, and household appliances.
- Polycarbonate (PC): Polycarbonate is a durable and impact-resistant plastic material used for gears that require high strength and toughness. It offers excellent dimensional stability, transparency, and good resistance to heat and chemicals. Polycarbonate gears are commonly used in applications such as automotive components, electrical equipment, and machinery.
- Polyphenylene Sulfide (PPS): Polyphenylene sulfide is a high-performance plastic material known for its excellent mechanical properties, including high strength, stiffness, and heat resistance. PPS gears offer low friction, good wear resistance, and dimensional stability. They are commonly used in demanding applications such as automotive transmissions, industrial machinery, and aerospace equipment.
These are just a few examples of the plastic materials used for making gears. The choice of plastic material depends on the specific requirements of the gear application, including load capacity, operating conditions, temperature range, chemical exposure, and cost considerations. It’s important to select a plastic material that offers the necessary combination of mechanical properties and performance characteristics for optimal gear performance.
editor by CX 2023-12-25