high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the amount of components required
high levels of reliability and uptime
precise individual components ensure high efficiency
prolonged service life through minimum wear
FEATURES AND BENEFITS
cycloidal gearbox Ever-Power develops and manufactures cycloidal gear boxes to round off the product portfolio. In drive technology, especially in the field of tool machinery, automation and robotics, these small designed, high transmission precision gear boxes are used specifically to meet the best demands for stiffness, efficiency and efficiency. In addition to the constantly extended standard range, these cycloidal precision equipment boxes could be adapted to consumer requirements upon request.
Capable of handling larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a concise dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to engine for longer service life
Just ridiculously rugged because all get-out
The entire Ever-Power design proves to be extremely durable, and it requires minimal maintenance following installation. The Ever-Power is the most dependable reducer in the industrial marketplace, and it is a perfect fit for applications in large industry such as for example oil & gas, principal and secondary metal processing, commercial food production, metal reducing and forming machinery, wastewater treatment, extrusion equipment, among others.
Cycloidal advantages over additional styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that use cycloidal gearing technology deliver the most robust solution in the the majority of compact footprint. The primary power train is made up of an eccentric roller bearing that drives a wheel around a couple of internal pins, keeping the decrease high and the rotational inertia low. The wheel includes a curved tooth profile instead of the more traditional involute tooth profile, which eliminates shear forces at any point of contact. This design introduces compression forces, instead of those shear forces that would exist with an involute equipment mesh. That provides a number of performance benefits such as high shock load capability (>500% of rating), minimal friction and wear, lower mechanical service factors, among numerous others. The cycloidal design also has a big output shaft bearing span, which provides exceptional overhung load features without requiring any extra expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the image demonstrated, the green shaft is the input and its own rotation causes an eccentric movement in the yellow cycloidal disk. The cycloidal disk is definitely geared to a stationary outer band, represented in the computer animation by the outer band of grey segments. Its movement is transferred to the purple output shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the result shaft rotates in the contrary direction to the insight shaft. Because the person parts are well-suitable to 3D printing, this opens the door to easily prototyping custom designs and gearing ratios.